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"HammerHeads"
Head Porting |
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Stage 1 = |
$400 |
Full Porting; Stock Guides, Valves, & Springs |
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Stage 1 = |
$440 |
Full Porting, Hi-flow Valve Guides, Stock Valves & Springs |
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Stage
2 = |
$620 |
Full Porting, Stock Valve Springs,
Hi-flow Valve Guides, |
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Stage
2 = |
$715 |
Full Porting, Hi-Performance
Valve Springs & Valve Guides, |
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Stage
2 = |
$725 |
Full Porting, Hi-Performance
Valve Springs & Valve Guides, |
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Stage
2 = |
$760 |
Full Porting, Hi-Performance
Valve Springs & Valve Guides, |
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Stage 3 = |
$975 |
Full Porting,
Hi-Performance Valve Springs & Valve Guides, |
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Work Order Form Please print this form and enclose it with your parts |
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Average return time is approximately
2 weeks. |
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Looking to buy some heads for your Harley?
We have a few used sets available for
sale, without exchange, on the
Garage Sale page.
Hammer's head porting
technique....
One of the bottlenecks of the HD ports is
the short side radius. The air wants to take the shortest path and
that is the floor of the port. It also doesn't like to make sharp
turns. To address both of these issues, I flatten the floor some which
creates more area and I smooth out the radius leading to the valve and the
combustion chamber allowing more air flow in the area that is restrictive.
I also reduce and reshape the boss extending into the port around the valve
guide which helps the air flow separate and flow more cleanly around the
valve guide. The bowl area transitioning to the valve seat is reshaped to
optimize flow from the valve guide area to the valve.
For Stage 2, the
seats are opened up for the larger 1.90" valves and blended to the bowl and
the combustion chamber. This along with a three angle seat promotes
excellent air flow between the valve and the seat. The whole port is
given a specific directional texture finish that will help prevent the fuel
from separating out of the air stream and promotes better atomization of the
fuel. Liquid fuel doesn't burn, the vapors do. The more the fuel
is vaporized the more efficiently it will burn producing more power with
less fuel and the less chance of detonation. The valves I like to use have a
28° radius on the back side of the valve to help the air flow around the
head of the valve and into the combustion chamber. I don't enlarge the
port so much that velocity is reduced to a level where low end power and
drivability are sacrificed.
In the combustion chamber, I smooth
and lightly polish the walls after blending. The smooth transition from the seat to the
chamber helps increase low lift flow and the polishing helps prevent carbon
build up. I don't try to mirror polish because it really does nothing
for performance and is very time consuming. I can mill heads to
accommodate any desired compression ratio.
The exhaust ports on Twin
Cam heads are very restrictive and need a lot of attention. The exhaust
valve size is not the problem with these heads so I retain the stock valves. I do a lot of the same work to the exhaust port as the intake. The
difference is the exhaust port gets enlarged in the area that has been
reduced so much and I smooth it like the combustion chamber. The
smoother surface actually has less surface area and will absorb less heat.
Less heat absorbed by the head in the combustion chamber means more heat in
the combustion process and more pressure on the top of the piston. Less
heat absorbed by the exhaust port means hotter exhaust gasses and higher
exhaust gas velocity.
In pre-'05 heads, the valve guides I use are a design of my own I came
up with after years of studying the valve guides in every head I've been
able to get my hands on. I use Rowe stock style guides and
shorten them and retaper them on the lathe. They utilize OEM style valve
stem seals or any direct replacement seals. Optional with Stage 1, and
included with Stage 2, are new high-performance valve springs. '05 and later heads can be
retrofit to the earlier parts if needed, or we can work with the stock-style
performance components.
The price for my heads always includes
porting your carburetor intake manifold. The manifold is an extension of the intake
port and should not be overlooked. A lot of flow gain can be had in the
manifold. I reshape the short side of the manifold similar to the ports and
give it the same directional textured finish as the intake port. I have
found that these methods of modification produce great performance and
efficiency. For fuel injected bikes, the
throttle bodies should also be
improved for maximum performance.
Just as every person is different, so
is every build. I always like to talk with people to find out what
type of performance they are looking for, and what is their style of riding.
Only then can I help them determine what parts may work best to get them
where they want to be, and I make sure that my head porting is always
matched to the whole package. If anyone has any other
questions feel free to call or email me. I can help with any kind of build
and I'm happy to answer any questions the best that I can.
- Hammer
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We can also improve |
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Be sure to check out the "Proof" page for dyno graphs
and drag racing time tickets.
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